4. Y axes driven by servo motor, start and stop quickly, working stably and precisely.
5. X axes Driven by converter motor, can move the stand to adjust the mould.
6. The control system adopt Misubishi PLC and touch screen, which are reliable and easy to operate.
7. With error display and explanation for easier maintenance.
8. Amass of mould technics parameters can be saved.
9. Can follow customer needs to customize above 1000T sprayer.
10. The connecting rod type structure is adopted, and it is driven by helical gear and worm gear and worm reducer with high mechanical strength, good stability and long service life.
11. SIEMENS servo motor, Japan NSK bearings.
12. It can be in standby state at the nearest position from spray after die-casting open to shorten the spray fall time and greatly improve spray cycle.
13. It has the function of adjusting mould thickness of motor to save time, energy, and keep safety.
14. Many sets of mould spray programs are added in the system according to the requirement. For the replacement of mould, the original saved program can be directly called out through the man-machine interface for direct use, making it very convenient to operate and maintain.
15. The control box has position reserved for signal, which can be in connection with the die casting machine for semi automatic operation and also can be wired with the die casting machine and extractor for becoming a full-automatic equipment.
16. The man-machine interface touch screen is adopted for setting all parameters easily. It is characterized by the fault self diagnosis display function for further fault diagnosis and maintenance.
17. It is equipped with nozzle-type nozzle set with good atomization effect and convenient replacement and installation. It has fixed point spray, circulating spray and floating spray.
18. Moving and fixed moulds can blow at the same time, and also can be controlled separately. No blowing in spray state and no spray in blowing state.
The function of ascending andblowing is possessed to clean the dirt fixed on the mould surfaces during ascending upon completion of work to keep the mould surfaces clean.
19. The nozzles adopt the bladder control method (gas controls water), to precisely control the flow to meet the spray requirements of different products at different positions. Furthermore, bladder control is a most convenient control way with lowest cost for the maintenance and cleaning of the equipment. The use of the external mixed spraying can ensure that the atomization can be closed at the nozzle at the end of spraying for each mould, thus greatly reducing the dosage of the release agent as well as the residual and improving the production environment in the die casting machine. Each nozzle can continuously blow the airduring the intermittent period to accelerate the evaporation of water and to prevent the nozzle from water dropping, thus reducing the residual moisture; after spraying, the powerful air blowing circuit that the pressure can be independently set can further blow away the moisture and foreign matters.
|Auto Sprayer Specification List|
|Suitable die-casting machine||125T-200T||250T-400T||450T-600T|
|Nozzle set spraying mode||2 layers spray each for moving end fixed moulds,24 spraying points||2 layers spray each for moving and fixed moulds,28 spraying points||2 layers sprey each for moving and fixed moulds,32 spraying points|
|Nozzle quantity||12 nozzles,6 nozzles per side,remaining 12 with cap||14 nozzles,7 nozzles per side,remaining 14 with cap||18 nozzles,9 nozzles per side,remaining 14 with cap|
|Strong blowing of nozzle set(Copper tube Φ60mm>||12 blowing points,6 points per side||14 blowing points,7 points per side||16 blowing points,8 points per side|
|Nozzle set control unit||Controlled each layers,each layer as a control unit,total 4 units|
|Lifting travel stroke||650mm||800mm||1100mm|
|Base travel stroke||250mm||250mm||400mm|
|Lifting motor power||3.0KW||3.0KW||2.0KW|
|Power supply capacity||380V/0.5KVA||380V/0.5KVA||380V/0.8KVA|
|Weight of Machine||280KG||300KG||330KG|
|We are provide not only die casting machines, but also a complete set of automation solutions.Our die-casting automation is used in many industries,fully automatic production to meet the requirements of special conditions, improve safety level,improve production efficiency, reduce labor costs. It mainly includes auto ladler,auto sprayer,auto extractor,sprayer robot,extractor robot,hydraulic trimming press,release agent auto mixer,automatic water purifier,shot beads dispenser, plunger oil lubricating machine, conveyor belt, etc.|